Product Lineup

Fields of SYVEC’s Product

automotive

electric

medical

Area Syvec can Cover

Product Size Approximately Φ4~Φ120mm, please contact us.
Maximum material thickness is 12mm.
Material Steel, Stainless, Titanium, Aluminum and Copper etc.
Capability Prototype development and manufacturing with VA, VE proposal.
Business experiences with OEMs.
Just-In-Time Production.
Business Type CFP stamping(Cold Forging Progressive)
Tooling development design, and making
Out-sourcing Partnership Heat treatment, Coating, Plating, Double Polishing and Deburring etc.
SYVEC can provide you finished products.

Lineup

Automotive Part

Cycloid Gear (front side)

Name Cycloid Gear (front side)
Material SPHC(JIS) Hot-Coiled Sheet Metal
Size φ76
Facility 600ton servomotor press
Feature 3D complex form using thick sheet
VE Proposal This 3D shape can hardly be formed by stamping but SYVEC.

Cycloid Gear (back side)

Name Cycloid Gear (back side)
Material SPHC(JIS) Hot-Coiled Sheet Metal
Size φ76
Facility 600ton servomotor press
Feature 3D complex form using thick sheet
VE Proposal This 3D shape can hardly be formed by stamping but SYVEC.

Cycloid Gear

Name Cycloid Gear
Material SAPH440(JIS) Hot-Coiled Sheet Metal
Size φ69
Facility 600ton servomotor press
Feature Mirror finished high-precision gear
VE Proposal ・Stamped cycloid gear which cannot be made by machining
・Accuracy level is equal to machining
・Mirror finished gear surface
・Productivity improvement and cost reduction

Link

Name Link
Material SPHC(JIS) Hot-Coiled Sheet Metal
Size L=79, W=15, T=6.0(maximum), 2.5(minimum)
Facility 600ton servomotor press
Feature Integrated 2 parts
VE Proposal ・Method replacement to CFP stamping from fine blanking, stamping and welding
・Reduction of processes and part cost
・Improvement of symmetry accuracy and part strength

Pump Case

Name Pump Case
Material SCM415(JIS) Chromium Molybdenum Steel
Size φ30
Facility 300 ton link motion press
Feature NO shear droop, Mirror finished
VE Proposal ・Method replacement from machining to stamping
・NO shear droop and fracture surface
・Same surface level as machining
・Productivity improvement and cost reduction

2 Steps Gear

Name 2 Steps Gear
Material SAPH440(JIS) Hot-Coiled Sheet Metal
module bigger module: 0.4 (19 cogs),smaller module: 0.34 (23 cogs)
Effective Cogs bigger : 19 smaller : 23
Size W=23.5, T=7.2(max), 2.7(min)
Facility 600ton servomotor press
Feature High precision module
VE Proposal ・Method replacement from sintering and machining to CFP stamping
・Cost reduction
・Improvement of pitching resistance and strength
・Part miniaturization and weight saving

Solenoid Yoke

Name Solenoid Yoke
Material SUYP(JIS) electromagnetic soft iron
Size hole: φ21, H=13
Facility 300 ton link motion press
Feature High precision drawing forming
VE Proposal ・Drawing forming with the material which is hardly thinned
・Shortening of machining time and cost reduction

Gear Part of Cycloid Reduction

Name Gear Part of Cycloid Reduction
Material SPHC(JIS) Hot-Coiled Sheet Metal
Size up to customer
Facility 600ton servomotor press
Feature Stamped Cycloid Gear Part
VE Proposal ・Stamped cycloid gear which cannot be made by machining
・Accuracy level is equal to machining
・Mirror finished gear surface
・Productivity improvement and cost reduction

Separator for Fuel Cell

Name Separator for Fuel Cell
Material Stainless, Titanium, Aluminum
Size up to customer
Facility 300 ton link motion press
Feature Stamped t=0.1 mm sheet metal
VE Proposal ・Stamped complex channels
・Channel height range: +/-10μm
・NO bending and crack on the plate

Cover of Lithium Ion Battery

Name Cover of Lithium Ion Battery
Material A3003(JIS) Aluminum
Facility 300 ton link motion press
Feature Integration of cover(t=1.5) and safety valve (t=0.3)
VE Proposal ・Method replacement to CFP stamping from stamping and welding
・Result of valve opening test: 1.0±0.07MPa
・Result of pressure endurance test (0.4Mpa): more than 15,000 times pressure test

Electric Part

Picking UP Yoke

Name Picking UP Yoke
Material SPCC(JIS) cold coiled metal
Facility 200 ton link motion press
Feature Dimension which cannot be simply bended
VE Proposal ・Integration of 2 parts
・Reduction of part cost and assembling process
・Accuracy improvement

Armature

Name Armature
Material 1%SiFe(JIS) 1% silicon steel
Facility 200 ton link motion press
Feature Minute forging
VE Proposal ・Thickest: 3.5mm Thinnest: 0.15mm
・Forging and shaving in one tooling
・No fracture surface

 

Housing

Name Housing
Material SPCE(JIS) cold coiled metal
Facility 200 ton press
Feature Double drawing forming
VE Proposal ・Integration of 2 parts
・Reduction of part cost and assembling process

Medical Part

comingsoon

Name -
Material -
Facility -
Feature -
VE Proposal -