Product Lineup
Fields of SYVEC’s Product
Area Syvec can Cover
| Product Size | Approximately Φ4～Φ120mm, please contact us. Maximum material thickness is 12mm. |
|---|---|
| Material | Steel, Stainless, Titanium, Aluminum and Copper etc. |
| Capability | Prototype development and manufacturing with VA, VE proposal. Business experiences with OEMs. Just-In-Time Production. |
| Business Type | ・CFP stamping(Cold Forging Progressive) ・Tooling development design, and making |
| Out-sourcing Partnership | Heat treatment, Coating, Plating, Double Polishing and Deburring etc. SYVEC can provide you finished products. |
Lineup
Automotive Part
| Name | Cycloid Gear (front side) |
|---|---|
| Material | SPHC(JIS) Hot-Coiled Sheet Metal |
| Size | φ76 |
| Facility | 600ton servomotor press |
| Feature | 3D complex form using thick sheet |
| VE Proposal | This 3D shape can hardly be formed by stamping but SYVEC. |
| Name | Cycloid Gear (back side) |
|---|---|
| Material | SPHC(JIS) Hot-Coiled Sheet Metal |
| Size | φ76 |
| Facility | 600ton servomotor press |
| Feature | 3D complex form using thick sheet |
| VE Proposal | This 3D shape can hardly be formed by stamping but SYVEC. |
| Name | Cycloid Gear |
|---|---|
| Material | SAPH440(JIS) Hot-Coiled Sheet Metal |
| Size | φ69 |
| Facility | 600ton servomotor press |
| Feature | Mirror finished high-precision gear |
| VE Proposal | ・Stamped cycloid gear which cannot be made by machining ・Accuracy level is equal to machining ・Mirror finished gear surface ・Productivity improvement and cost reduction |
| Name | Link |
|---|---|
| Material | SPHC(JIS) Hot-Coiled Sheet Metal |
| Size | L=79, W=15, T=6.0(maximum), 2.5(minimum) |
| Facility | 600ton servomotor press |
| Feature | Integrated 2 parts |
| VE Proposal | ・Method replacement to CFP stamping from fine blanking, stamping and welding ・Reduction of processes and part cost ・Improvement of symmetry accuracy and part strength |
| Name | Pump Case |
|---|---|
| Material | SCM415(JIS) Chromium Molybdenum Steel |
| Size | φ30 |
| Facility | 300 ton link motion press |
| Feature | NO shear droop, Mirror finished |
| VE Proposal | ・Method replacement from machining to stamping ・NO shear droop and fracture surface ・Same surface level as machining ・Productivity improvement and cost reduction |
| Name | 2 Steps Gear |
|---|---|
| Material | SAPH440(JIS) Hot-Coiled Sheet Metal |
| module | bigger module: 0.4 (19 cogs),smaller module: 0.34 (23 cogs) |
| Effective Cogs | bigger : 19 smaller : 23 |
| Size | W=23.5, T=7.2(max), 2.7(min) |
| Facility | 600ton servomotor press |
| Feature | High precision module |
| VE Proposal | ・Method replacement from sintering and machining to CFP stamping ・Cost reduction ・Improvement of pitching resistance and strength ・Part miniaturization and weight saving |
| Name | Solenoid Yoke |
|---|---|
| Material | SUYP(JIS) electromagnetic soft iron |
| Size | hole: φ21, H=13 |
| Facility | 300 ton link motion press |
| Feature | High precision drawing forming |
| VE Proposal | ・Drawing forming with the material which is hardly thinned ・Shortening of machining time and cost reduction |
| Name | Gear Part of Cycloid Reduction |
|---|---|
| Reduction Ratio | 10-150 |
| Size | up to customers |
| Feature | Stamped Cycloid Gear Part |
| VE Proposal | ・Stamped cycloid gear which cannot be made by machining ・Accuracy level is equal to machining ・Mirror finished gear surface ・Productivity improvement and cost reduction |
| Name | Separator for Fuel Cell |
|---|---|
| Material | Stainless, Titanium, Aluminum |
| Size | up to customer |
| Facility | 300 ton link motion press |
| Feature | Stamped t=0.1 mm sheet metal |
| VE Proposal | ・Stamped complex channels ・Channel height range: +/-10μm ・NO bending and crack on the plate |
| Name | Cover of Lithium Ion Battery |
|---|---|
| Material | A3003(JIS) Aluminum |
| Facility | 300 ton link motion press |
| Feature | Integration of cover(t=1.5) and safety valve (t=0.3) |
| VE Proposal | ・Method replacement to CFP stamping from stamping and welding ・Result of valve opening test: 1.0±0.07MPa ・Result of pressure endurance test (0.4Mpa): more than 15,000 times pressure test |
Electric Part
| Name | Picking UP Yoke |
|---|---|
| Material | SPCC(JIS) cold coiled metal |
| Facility | 200 ton link motion press |
| Feature | Dimension which cannot be simply bended |
| VE Proposal | ・Integration of 2 parts ・Reduction of part cost and assembling process ・Accuracy improvement |
| Name | Armature |
|---|---|
| Material | 1％SiFe(JIS) 1% silicon steel |
| Facility | 200 ton link motion press |
| Feature | Minute forging |
| VE Proposal | ・Thickest: 3.5mm Thinnest: 0.15mm ・Forging and shaving in one tooling ・No fracture surface |
| Name | Housing |
|---|---|
| Material | SPCE(JIS) cold coiled metal |
| Facility | 200 ton press |
| Feature | Double drawing forming |
| VE Proposal | ・Integration of 2 parts ・Reduction of part cost and assembling process |
Medical Part
| Name | – |
|---|---|
| Material | – |
| Facility | – |
| Feature | – |
| VE Proposal | – |
